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PROPER USE AND CARE OF HAND TOOLS
 

PLIERS
Linemen's Side Cutting | Ironworker | Long Nose | Diagonal Cutting | Flat-Nose | End-Cutting | Slip Joint | Tongue and Groove | Locking Plier-Wrenches | Cutters | Retaining Ring

 

INTRODUCTION
Pliers of various types are used by practically every tool user, both amateur and professional. There are many types and sizes; each designed for specific uses, although their versatility makes some pliers adaptable for many jobs. Choose the right pliers for the job.

Basic Safety Rules Which Apply to the Use of Pliers.

  1. Pliers should not be used for cutting hardened wire unless specifically manufactured for this purpose.
  2. Never expose pliers to excessive heat. This may draw the temper and ruin the tool.

    NEVER EXPOSE PLIERS TO EXCESSIVE HEAT.
    WRONG


  3. Always cut at the right angles. Never rock from side to side or bend the wire back and forth against the cutting edges.


    ALWAYS CUT AT RIGHT ANGLES-DON'T ROCK SIDE TO SIDE WHEN CUTTING WIRE.
    RIGHT


  4. Don't bend stiff wire with light pliers. Needle nose pliers can be damaged by using the tips to bend too large a wire. Use a sturdier tool.
  5. Never use pliers as a hammer nor hammer on the handles. They may crack or break, or edges may be nicked by such abuse.

    PLIERS ARE NOT MADE FOR HAMMERING
    WRONG

  6. Never extend the length of handles to secure greater leverage. Use a larger pair of pliers or a bolt cutter.
  7. Pliers should not be used on nuts or bolts. A wrench will do the job better and with less risk of damage to the fastener.
  8. Oil pliers occasionally. A drop of oil at the hinge will lengthen tool life and assure easy operation.
  9. Safety glasses or goggles should be worn when cutting wire, etc. to protect eyes.
  10. WARNING. The cushion grips on handles are provided primarily for comfort. Unless specifically specified as Insulated handles they are Not intended to give any degree of protection against electric shock and should Not be used on live electric circuits.

 

LINEMEN'S SIDE CUTTING PLIERS

Description. Two head patterns are available: Standard, also known as bevel nose, and New England, also known as round nose, which is more streamlined. Handles may be plain, slip-on molded plastic, plastic dipped or high dielectric. High leverage patterns are also available, as are pliers incorporating sleeve twisters and threaded bolt-holding openings. Sizes range from 61/4 to 91/4 inches in length.

Proper Uses. These are heavy-duty tools designed for the professional engaged in electrical, communications and construction work.

Abuse/Misuse. Never expose pliers to excessive heat. Don't rock pliers from side to side when cutting wire. Always cut at right angles. Never use pliers as a hammer, or drop on hard or paved surfaces.


DON'T DROP PLIERS ON HARD OR PAVED SURFACES.
WRONG

 

IRONWORKER'S PLIERS

Description. These pliers are very similar to Linemen's pliers except that they have a hook bend on one handle and may have a coil spring to hold the jaws open. Sizes range from 7 to 9 inches in length. Available in standard and high leverage patterns.

Proper Uses. These wire cutting pliers are designed for tying concrete reinforcing bars and form work involving puling, twisting and cutting wire.

Abuse/Misuse. Never expose pliers to excessive heat. Don't rock pliers from side to side when cutting wire. Always cut at right angles. Never use pliers as a hammer or drop on hard or paved surfaces.

 

LONG NOSE PLIERS

Description. This type of plier embraces three nose configurations; needle, round and chain. They are available with and without side cutters and with cutters notched for stripping insulated wire. Small and miniature sizes are designed for electronic work. Handles may be plain, slip-on plastic, or dipped. Certain patterns are made in both straight and curved nose design. Sizes range from 4 to 8 inches in length.

Proper Uses. Most Long Nose Pliers are designed for electrical, telephone and electronic work involving smaller wire gauges. They will reach into awkward places and perform work difficult with any other tool. Their usefulness, however, is not limited to wire work.

Abuse/Misuse. Never expose these pliers to excessive heat. Don't bend stiff wire with the plier tip. Never rock side to side when cutting. Cut at right angle to the wire. Never pry with the plier nose.


DON'T BEND STIFF WIRE WITH THE PLIER TIP.
WRONG

When to Repair or Replace. Attempts to repair Linemen's side cutting, Long Nose and Ironworker's pliers are not recommended. Discard any plier which is cracked, broken, sprung, or has nicked cutting edges. Dull cutting edges may be touched up with a small, medium grade honing stone. Serrations inside of nose may be cleared of foreign materials by brushing with a file card or stiff wire brush.

 

DIAGONAL CUTTING PLIERS

Description. Diagonal Cutters are made in several patterns ranging from the high leverage, heavy-duty pattern down to the midget pattern for electrical work. They are available with and without a top bevel on the cutting edges for flush cutting. Some have wire skinning holes-some have coil springs to open the jaws. Handles may be plastic dipped, slip-on molded plastic, or plain. Sizes range from 4 to 8 inches in length.

Proper Uses. Diagonal Cutting pliers are designed for electrical, electronic, telephone, general and automotive work. Flush cutting edge pliers should be used only for cutting small soft wires used in electronic wire. It is recommended that the standard cutting edge pliers be used for all general cutting requirements except hard wire.


HEAVY DIAGONALS ARE FINE FOR CUTTING THE SPREAD ENDS OF COTTER PINS.
RIGHT

Abuse/Misuse. Never expose pliers to excessive heat. Don't rock pliers from side to side when cutting wire. Always cut at right angles. Never use pliers as a hammer, or drop on hard or paved surfaces.

When to Repair or Replace. Attempts to repair these pliers are not recommended. Discard any plier which is cracked, broken, sprung, or has nicked cutting edges. Dull cutting edges may be touched up with a small, medium grade honing stone.

 

FLAT NOSE PLIERS

Description. Often referred to as "Duck Bill," these pliers have a flat nose in various widths. Available with plain or plastic dipped handles in sizes from 41/2 to 8 inches in length.

Proper Uses. Flat Nose pliers have diverse uses in the electrical, telephone, electronic and other fields. They are extensively used in typewriter repair and assembly work and in textile weaving and knitting operations.

Abuse/Misuse. Never expose these pliers to excessive heat. Do not use as a hammer or as a pry.

DON'T USE FLAT NOSE PLIERS TO PRY OR TWIST.
WRONG

When to Repair or Replace. Attempts to repair these pliers are not recommended. Discard any plier that is cracked, broken or sprung.



 

END CUTTING PLIERS

Description. End cutting pliers or nippers range in size from the heavy-duty, high leverage pattern down to the traverse end cutter designed for precision electronic work. Many are available with plain or plastic dipped handles. Sizes range from 4-1/2 to 8 inches in length.

Proper Uses. End Cutting pliers are designed for cutting soft wire, nails, rivets, etc. close to work.


END CUTTERS ARE IDEAL FOR CUTTING TIE WIRES CLOSE TO THE CONCRETE WALL.
RIGHT

Abuse/Misuse. Never expose these pliers to excessive heat. Never use as a hammer.

When to Repair or Replace. Attempts to repair these pliers are not recommended. Discard any plier which is cracked, broken, sprung, or has nicked cutting edges. Dull cutting edges may be touched up with a small, medium honing stone.



 

SLIP JOINT PLIERS

Description. These widely used pliers are available in several patterns; standard, thin nose, bent nose and heavy-duty. Their slip joint capability increases the capacity range. Available with or without wire cutters in sizes from 5 to 10 inches in length. Also available with plastic dipped grips or slip-on plastic grips.

Proper Uses. These versatile tools are designed for a wide range of service involving gripping, turning and bending.

Abuse/Misuse. Never expose these pliers to excessive heat. Never use as a hammer. Never place a piece of pipe on plier to achieve more strength.

When to Repair or Replace. Attempts to repair these pliers are not recommended. Discard any plier that is cracked, broken or sprung.



 

TONGUE AND GROOVE PLIERS

Description. These wide-range capacity pliers are made with a tongue and groove adjustment design. Jaw capacities up to 4-1/4 inches are available. Jaws may be smooth, straight, or curved toothed. Sizes range from 4-1/2 to 16 inches in length.

Proper Uses. These pliers are widely used by plumbers, electricians, auto mechanics and professionals in the construction and industrial fields. They will grip round, square, flat and hexagonal objects and are capable of applying limited torque without damage to the work.



PLUMBERS, ELECTRICIANS AND MAINTENANCE WORKERS HAVE MANY JOBS WHERE TONGUE AND GROOVE PLIERS ARE INVALUABLE.
RIGHT

Abuse/Misuse. Never expose these pliers to excessive heat. Never use as a hammer.

When to Repair or Replace. Attempts to repair these pliers are not recommended. Discard any plier that is cracked, broken or sprung.

 

 

LOCKING PLIER-WRENCHES AND CLAMPS

Description. Locking plier-wrenches are available in a variety of sizes with straight or curved jaws. Compound leverage systems lock jaws and hold various shapes and sizes or work.

Proper Uses. These wrenches are combination tools which function as pliers, wrenches, portable vises or clamps. They are not intended to replace open-end or box wrenches because of possible damage to the fitting or fastener.

Abuse/Misuse. Do not hammer to tighten jaws or to cut wire or bolts. Do not expose wrenches or clamps to heat from welding torches or to contact with welding electrodes. When subjected to severe vibration such as encountered during riveting, locking wrenches or clamps holding the work pieces should be wired or taped closed to prevent accidental opening. Do not use pipe, other extensions, or hammering to increase torque applied to these tools. They should never be used as steps or ladders to support personnel.

DON'T HAMMER ON PLIERS TO CUT WIRE OR BOLTS.
WRONG

When to Repair or Replace. Avoid excessive wear on working parts by frequent lubrication. Attempts to repair these tools are not recommended. Discard any damaged tool.



 

CUTTERS

INTRODUCTION
There are many types and sizes of cutters used to cut selected ferrous and non-ferrous metals described below. Each cutter is designed for a specific type and size of material to be cut. Always use the proper cutter for the job.

TYPES OF CUTTERS

Description. There are different head styles and tool configurations ranging in length from 9" to 42" for cutting different materials. Models which have blades that pass each other normally cut only non-ferrous cable.

Proper Use. Cutters are used to cut ferrous materials such as steel wire and cable, rod wire rope, aircraft cable, guy strand, fencing, bolts and steel strapping. Other cutters are used for cutting non-ferrous material such as copper and aluminum. Cutters are used in plant maintenance, construction, electrical construction and maintenance, and other operations. Be certain to select the proper cutter for the job. Follow manufacturers' instructions or obtain professional advice.

Proper Care. Cutters should be adjusted and lubricated daily when in use. Jaws may be sharpened according to instructions shipped with the cutter.

When to Replace. Attempts to repair cutters are not recommended. Discard any cutter which is cracked, broken or shows signs of looseness or play due to wear in the compound leverage toggle.

DO'S AND DON'T'S

Wear protective gloves and safety goggles when using cutters.

Wear safety shoes.

Keep cutting tools in good repair; lubricate moving parts only.

Don't attempt to use a cutting tool until its proper and safe uses are fully understood.

Remember that metal flies when cut. The harder the metal, the farther it will fly. One way to prevent injury from flying metal is to wrap a burlap bag, wiping cloth or rag around the cutting jaws so metal pieces cannot fly.

When using a cutter, warn those in the area to take precautionary measures to avoid possible injury from possible flying metal pieces.

Don't cut diagonally.

Remember that the hardness of the stock being cut is as important as its size.

Use all tools as recommended:

  1. Do not exceed rated capacity of tool as shown on jaws.
  2. Do not pry or twist with tool when cutting. Keep material being cut at right angles to the cutting edges of jaws.

Improper cutting may contribute to personal injury or damage to tool.

 


SNAP RING-RETAINING RING PLIERS

PROPER USES. These pliers spread snap lock rings used on brakes, transmissions, pedalshafts, clutch shafts and machine tools. Can also be used to spread piston rings.

SAFETY TIPS

  1. First loosen circlip with punch or similar tool to remove bond from rust and accumulated dirt in groove.
  2. Use largest tips that fit in the holes in the circlip.
  3. Push tips as far as possible into circlip holes before squeezing plier handles.
  4. Use minimal pressure needed to remove or install ring.
  5. Never use your pliers for anything other than installing and removing circlips.
  6. Caution: Take care that circlips do not get dislodged from tips of pliers-always protect eyes. Wear safety goggles.



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